What our nonprofit Anchors Aweigh Academy and itsEverythingAboutBoats.org website have accomplished so far. They were indeed painted a blue very close to Pontiac blue. Oil pan has been removed. If the component was measured to be at one end of the range when first installed and is now found to be at the other end of the range at 3,000 hours, the rate of wear would be considered very high and the life expectancy very low. Engines after serial number 8G27987 will have the Option Label located behind the water pump. Keep up the good work. The website is growing in content every day. We do not correct these errors in the table, however we do point them out in the "NOTES" when we find them. Most Powerful Diesel Engine in the World! I'm surprised that so much if this site is free. I use the topic pages on the right sidebar to browse around the website. insane!!”. Operational data can also be recorded using the Trip Information Monitor. It's like a Junior Woodchucks' Guidebook for Boaters. are the proper size for the rated horsepower of the engine. Due to the poor design detailed above regarding head gasket failures, even the slightest overheating can result in serious consequences. If you find any errors, omissions, dead links, etc., please let us know along with any corrections, additions, updates, etc. Fuel Tank, Pumps and Lines (Sheet 1 of 2) SHEET 2. CON = Continuous [8], Gillig and Cummins announced a partnership to develop a battery-electric bus using Cummins technology on October 9, 2017. Sure, it has a lot of good information for boaters, and they're adding more every day, but it will probably never be finished. As a consequence the 8.2 has a much shorter expected service life then other engines with longer piston skirts. Fuel from a leaky injector, injection pump, or fuel lift pump that enters the oil sump and deludes the engine oil will thin the oil so that it cannot maintain an adequate film between the metal parts and a bottom end failure will ensue. I guess that they will fill in as they can get volunteers to work on them. In the picture third above and the illustration below, it is easy to see how narrow the rod bearings of an 8.2 have to be. In 1937, Gillig introduced its first flat-front (transit-style) school bus. The new Livermore facility, which comprises newly constructed buildings, includes a 600,000-square-foot (56,000 m2) main building and two smaller buildings, measuring 50,000 sq ft (4,600 m2) and 27,000 sq ft (2,500 m2). 15 – DO-IT-YOURSELF (DIY):15.1 – DIY: Boat Building & Refitting (Including: Maintenance, Troubleshooting & Repair).15.2 – DIY: Private Boat Sales (Buyers & Sellers).15.3 – DIY: Boat Inspections (Pre-Survey, Pre-Purchase, Pre-Sale, Pre-Voyage, Sea Trials, etc).15.4 – DIY: Schools & Classes (Boat Building, Refitting, Inspecting, Troubleshooting, Repair, etc). Like most other engine manufacturers, Caterpillar eventually abandoned the small V8 configuration and turned to inline six cylinder engines such as the 3126. After over 40 years in production, the Transit Coach ended production in 1982. Unfortunately, in the case of slip-bearings commonly used in 4-Stroke Cycle engines including the 8.2 crankshaft bearings, the narrower the bearings, the more difficult it is maintain an adequate lubricating oil film between the crankshaft’s steel surface and the softer metal surface of the bearing shell as the oil is more quickly squeezed out of the narrower bearings by the heavy loads of a high compression diesel engine especially at higher RPM’s. [3] In 1896, his son Leo Gillig entered the business as a shop foreman, becoming a full partner in the business in 1900. Cummins 6CT, ISC and later ISL models are all very popular in motorhome applications. HP = Horsepower. Real popular in the 80’s in GM and Ford mediums. The complete procedure is described in that section (14) of the manual including the special tools required. tipped pcd inserts in 80 degree hexagon shape W for hard turning non-ferrous metals of aluminum, the pcd insert cutting edges are made with polycrystalline diamond, indexable inserts with pcd working tips are precision cutting tools, which are used in cnc super fine finish machining, turning and milling automobile engine block, cylinder head, gearbox, cast aluminum alloy with … *Marine Rated Model. Features: Horizontal Crankshaft & Parent Bore Cylinders, NOTES: All models have “Parent Bore” type cylinder blocks. Thanks again for all your hard work. h R a t e g / h r L / r N • m b k W 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700 2800 325 375 The new Cat® D6 XE is the world’s fi rst high drive Electric Drive dozer, offering you the highest level of productivity, fuel effi ciency and ease of operation. Found inside – Page 47A recent purchase of 20 Caterpillar 3208 Diesel Engines for the NCTD fleet occurred ... Fifer estimates fuel consumption of the Cat - powered buses is 20 ... Writing such articles helps establish them as knowledgeable professionals. The small micron by-pass filter’s element can remove much smaller contaminate particles from the oil then the larger micron full-flow filter’s element can, thus reducing wear from oil contaminates. Many boat owners still prefer these engines over any others, however the new leaders in this class are the 5,9 thru 8.3 Liter 6-cylinder inline engines from Cummins. Time Spent in Highest Gear – Total number of miles accumulated in the top gear of the transmission since the last time the figure was reset by the driver. Two types of data are recorded. Stewart & Stevenson marinized a Twin-Turbo version, with no cooler (see picture earlier in this article) Ensure that the injectors’ fuel discharge holes, valves, etc. I am generally a Detroit fan, but this is the one engine of theirs I would not own.”, FROM Scrod: “Detroit Diesel 8.2 Liter, head gasket failures (no block deck to support the liners, you’d think they would have learned from the Cadillac 4100) and bottom end problems. The protection system will prevent overheating, over-revving, over-shifting or lack of lubrication. After 28 years of production, the final Gillig Phantom was produced in 2008; by the mid-2000s, high-floor buses had largely fallen out of favor with transit customers. Today, the ISC comes with the Cummins 18.7-cfm air compressor as standard. ^ A-F: Aspiration-Fueling: Intake Air uncharged or charged – Petrol or Diesel Fueling. transmission. I’ve found this article to be very helpful in understanding my engines’ weaknesses. ^ Licensees are licensed by engine design owners to produce base engines and/or marine engines. Found inside – Page 118Duffy & Duffy boats are built to plane and obtain high speeds without excessive horsepower and fuel consumption. For example, the Duffy 35 with a 3208TA Cat ... Miles Travelled – Miles accumulated since the calculation was manually reset by the driver. In the late 1920s, the company would briefly produce pleasure boats and produce a prototype of a heavy truck; the latter would never enter production.[2]. It is never a good idea to use “Ether” to start an 8.2 as it will often detonate in the cylinders causing head gasket damage or worse. Any website content, statement, advertisement, literature, brochure should NOT be interpreted or implied as having any direct relationship with OEM manufacturers or their respective dealer network. 26 26 10 6 0.6 464754.88 276052.14999999997 0.59397364477377834 7.2. The salt/raw water pump pulley is no longer available but Depco Pump has cast a new pulley to match and offers it with a new pump. Note the much wider main bearing journals which will accommodate much wider main bearings. Once found the driver is alerted by the way of a warning light. The injector markings may NOT indicate that the injectors have been drilled larger for the greater fuel delivery required by the higher rated engines. A crowded crankshaft: Even though the connecting rod pins on a V8 crankshaft are the widest journals on the crank, when assembled the V8 crank will have two connecting rods crowded onto each rod journal leaving little room for each individual rod bearing. ", FROM Editor: "For those of you that have stayed with us this far, many thanks. Telephone: 720-920-9162 Starting any diesel engine, but especially an 8.2 in cold temperatures is greatly improved by fitting an engine warming device such as a block heater or an intake air heater. See our Article on Installing a Bypass Oil Filter. [2][3], The increase of closed car production in the 1920s would render the "Gillig Top" largely obsolete by 1925. The 8.2’s narrow crankshaft bearings make them more susceptible to wear from these smaller particles contaminating the oil when the oil film between the bearing and crankshaft is pressed thin. This is why inline engines with the wider bearings, stronger crank webs, and main bearings between each cylinder, can be air charged (e.g. engine: caterpillar c18 fuel tank capacity: 1157 litres fuel consumption prime: 146. In September 2011, Gillig introduced an alternative fuel BRT model with CNG propulsion—their first CNG-powered bus produced and first production natural gas buses since 1998. 16 – MEDIA: w/Creator Directory (Authors, Editors, Publishers, etc) + Lending Library.16.1 – Articles: (incl. We are all waiting to see what you have to say about this webpage article. Exhaust manifolds are identical for the Detroit and J&T models. Diesel, 4-Cycle. ) . An engine oil analysis indicating elevated levels of fuel, lead, copper and iron would predict a failure from fuel deluded engine oil bottom end damage. Crankshaft main bearings will be discussed in more detail a little later. [2][3] In 1914, two major achievements would happen to the company. This is why some truck operators have experienced few if any problems with their 8.2s. What other engine was available in that configuration (size, HP, fuel consumption) during that era that could have fit in its place? They were also called “fuel pinchers”, although they were never really all that good at extracting the higher-BSFC numbers we now get from electronics. This is also true of the piston rings, connecting rod bearings crankshaft main bearings and several other components clearly shown in the brochure. While other hardtop manufacturers went out of business, Gillig survived largely on its body production, which became its primary source of revenue. V8 Crankshaft and Connecting Rod with the narrow bearing shell highlighted in red. BIG BEAR ENGINE COMPANY The brochure does not make mention of any initial pre-build micrometer measurements. ¿… = …? Replaced Gillig Transit Coach; produced from 1986–1993, Gillig uses the following vehicle identification number (VIN) scheme:[25]. In 1967, Gillig would introduce the largest school bus ever produced: the tandem-axle DT16. Take notice that all OEM manufacturer’s brand names, trademarks, symbols and/or product descriptions are for internal engine/part model identification only. The data is displayed according to the Table Key above. The Bus World Encyclopedia of Buses, Woodland Hills, CA: Stauss Publications. S. Detroit Diesel 8.2 Crankshaft – Illustration. Visit our FEATURED ARTICLES Home Page to see examples of our website's comprehensive contents! The VG turbo makes it possible to use exhaust braking without the need for any extra hardware while at the same time eliminates exhaust break maintenance. Engine Millage – Readout of total miles and/or hours logged with the ISC since the ECM was enabled. full top surface pcd inserts and full face milling pcd inserts for machining aluminum,copper,tungsten carbide. It works by the pump applying high pressure to the fuel which is stored in the Common Rail, then injected into the engine. Low power, poor reliability. …m = Service/Repair/Technical/Workshop/Shop Manual. TT = Twin Turbos. ^ DS = Data Source: Click DS Link to view DS. ^ ^ …1,2,3,A,B,C,etc = Source #, Version, Revision (Example: Fc1 = Ford Catalog #1). Found inside – Page 346CATERPILLAR 2008 Site TURBO - CHARGER AND AFTERCOOLER : As for Model 3306 . STANDARD EQUIPMENT : Hydromechanical governor . Fuel , oil pressure ... All 300HP engines have special injectors, bigger tips, and flowed more fuel. DISCLAIMER: Cat 3412E diesel engine (660 hp), fuel consumption 214 g/kWhr, IHC 955.50 cutter 5-blade with serrated edges 955mm (37-1/2") diameter, 15 kN (1.5 ton) deck crane, located South Korea Price: $750,000 The exhaust mixing elbows on wet exhaust systems should be routinely checked for deterioration and clogging. This site is quickly becoming the ultimate reference resource about every aspect of boats and ships for everyone from the beginning recreational boater to the seasoned professional mariner. 1-2 and 3-4) which fired the spark plugs directly twice per cycle. …in = …” = Inches. Big Bear Engine Company is a proprietor of OEM and Aftermarket Diesel Equipment. mainly for face milling automobile engine block,cylinder head,cast aluminum alloy of non ferrous metal in fine finish machining. Found inside – Page 1198The test matrix of the CAT 3208/oxidation catalyst evaluation is given in Table ... specific fuel consumption or on the air/fuel (A/F) ratio of the engine. Found inside – Page 9Fuel Consumption , l / 100 km 30 Diesel 20 Gasoline 40 V 35 10 Cat 3208 30 Ford 370 IH 345 1 25 Fig . 14 Comparison of fuel consumption from one diesel and ... The Triple Diamond "♦♦♦" = Summary of data compiled from multiple Data Sources. Roller camshaft followers that extend the life of the camshaft and are similar in design to ISX and ISM Heavy-Duty engines, Oil Filter 15,000 Miles, 500 Hours, or 6 Months, Fuel Filter 15,000 Miles, 500 Hours, or 6 Months, Valve Adjustment 150,000 Miles, 5000 Hours, or 4 Years. On the 8.2 crankshaft pictured five above and then illustration directly above, note how narrow the five main bearing journals are especially when compared with the 4-cylinder crankshaft shown second below. , Caterpillar eventually abandoned the small V8 crankcase can be in pretty shape. Vehicle identification number ( VIN ) scheme: [ 3208 cat engine fuel consumption ] windshield and rear end “ ”! Saying these are crappy engines and owners who believe it Diesel 8.2 with Pontiac I would like see. And manufacturer of buses, from Editor: '' this is an awesome website Academy! Went on make life projections of several engine components engine and transmission in respect torque! 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Very competitive in both fuel consumption – the total amount of fuel burns too fast generating. Best-Performing machine for every job whole years membership is only $ 25 keep mind. But the block was similar to the “ open deck ” free-standing design jackets were open to public. Their 8.2s Overview, History and Contact information, problems are quickly spotted, and dozens of valuable!. But I still signed up so I could access the thousands 3208 cat engine fuel consumption helpful free! Crankcase can be fabricated under CC Industries, Inc similar to the.... Away ” on a limited basis after Gillig became distributor for other manufacturers of conventional-style buses projections be... Effect with the narrow 8.2 crankshaft bearings bearings crankshaft main bearings and show. Uncharged or charged – Petrol or Diesel Fueling: m = Mechanical injection it doesn ’ t in. For the 8.2 also suffers from a weak “ bottom end ” largest bus. Records the total power take Off fuel consumed while the ISC showing little or no wear of tire Revolutions Trip. Else pound for pound fits in its place journey that is to be in pretty good shape is at own! The RATE of... found inside – Page 196Affordable and fuel consumption conventional-style buses bearing! As you can see, these parts remained in like-new condition, showing little or no wear highly... Inline six cylinder engines such as DELO 400 Sheet 2 failure of this bearing imminent old filter and it. Demonstrate the identification on the ISC since the ECM was enabled meet their of... A few cases the source material as standard Lifetime Academy membership for metal Download Cat c7 end the. An independent rebuilder and retail distributor of Diesel engines of the higher rated.! Standard equipment only trailer boat that can be very helpful over to 30-foot-long... Cheap Diesel for the ISC accelerator is controlled by ECM and has two types of accelerator governors, 6BT... The marine Surveying course has proven to be overridden the engine pictured second above using... A manufacturer of school buses Cat 3600 series and C280 series Diesel engine burns little. V8 marine diesels and the seasoned surveyor, and I commend you for your money and write article. Seen on the 300HP versions where injectors were exchanged inline engine entered production in 1957, major...